Company Overview

Simpli SCADA offers secure, cost-efficient SCADA solutions that remove the need for VPNs and complex server setups, making remote monitoring and control easier than ever. The platform seamlessly integrates with various controllers and protocols, allowing users to customize reports, dashboards, and interfaces with a simple drag-and-drop tool. With access from any device, Simpli SCADA helps businesses keep operations smooth and data at their fingertips.

Key Challenges

In building a robust IoT solution, the client encountered various challenges that required thoughtful integration and careful handling to ensure both efficiency and scalability.

Legacy System IntegrationOur client’s infrastructure relied on older computing languages, making it challenging to integrate with new technology and ensure smooth interactions between existing systems and modern tools.

Proprietary Sensor RestrictionsThe use of proprietary IoT sensors restricted our client’s ability to expand or adapt their system over time, limiting flexibility and making future upgrades costly.

IoT Data CommunicationWith IoT sensors installed on remote Pump Jacks, our client needed consistent and reliable data transmission from the field. The remote environment posed extra challenges in maintaining real-time data flow.

Managing User Access & Real-Time AlertsOur client required secure user access control across various roles, along with a robust alert system to instantly notify team members of any sensor anomalies or system issues, ensuring quick response and minimal downtime.

Our Solution

The development team conducted an in-depth analysis of the client’s existing systems, the proprietary technologies in use, and the specific needs of the oil and gas industry. This analysis identified key areas where modernization and integration could provide significant improvements. The team proposed developing a scalable, universal SaaS based SCADA system that could not only integrate with the client’s existing technologies but also support future expansions and upgrades.

Implementation Process

Tech Stack

React Native

Web Technologies

AWS Lambda

Amazon RDS

Custom APIs

PLCs

Mailgun API

Twilio API

AWS

UI/UX Design

The interface was designed to be intuitive and responsive, allowing all users to easily monitor and control operations in real time from any device.

The Results

The new SimpliSCADA system empowered the client with real-time insights, strengthened security, and the flexibility to scale—optimizing operations today and ready for tomorrow’s growth.

Improved Operational Efficiency Our team enabled real-time monitoring across web, iOS, and Android, allowing field and office technicians to access and manage site data instantly. This reduced response times and optimized operations, ensuring continuous, efficient monitoring.

Flexible, Scalable System Design We designed the system to support both proprietary and universal sensors, providing flexibility for future expansion. This approach allows the client to integrate new sensors without being locked into specific vendors.

Modernized Legacy Systems By integrating legacy systems into the new SCADA architecture, we preserved the client’s existing infrastructure while delivering the benefits of modern technology—achieving smooth compatibility without costly replacements.

Advanced Data Analysis for Informed Decisions With customized data visualization tools, users can monitor trends and analyze sensor data over time. This feature supports data-driven decisions by offering insights into historical and real-time data.

Proactive Alert and Notification System We implemented a robust alert system that provides timely notifications for any sensor anomalies or failures, allowing quick responses to minimize downtime and prevent small issues from escalating.

Secure and Efficient User Management Our team built comprehensive user management features to control access by role and permissions, ensuring data security and efficient operations.

Serverless Architecture for Scalability Using AWS’s serverless architecture, including AWS Lambda and Amazon RDS, we provided a reliable and scalable solution that grows with operational demands.

Enhanced Security with Two-Factor Authentication We added password reset and two-factor authentication to enhance user security, ensuring safe and secure access to the system.

What Makes Us The Buzz of Tech Town

Transforming Industrial Operations with a Scalable SCADA System Case Study

Transforming Industrial Operations with a SCADA System Built for Growth and Real-Time Control